Welded wire mesh is a welded wire grid made by bringing together straight wire bars welded to each other. It is usually used for areas requiring high security because it is resistant to hard impacts and difficult to cut. Additionally, it is often used for environmental safety or to define the boundaries of an area.
How is Welded Wire Mesh Made?
Welded wire mesh can be made in many different ways. However, the following steps are generally followed:
Material Preparation: The first step is to prepare the materials to be used. The wire, bars, or sheets must be cut to the correct size. Factors such as wire thickness, width, and length should be considered during this step.
Preparation of Wire Bars: The prepared wire bars are shaped for use in welded wire mesh. This is done by cutting them to predetermined measurements.
Welding: The wire bars are welded to each other. This step must be done by a well-trained and experienced welder. Welding can be performed using both manual and automatic welding machines.
Finishing: After the welding process is completed, the welded wire mesh is cut to the correct size. Additionally, a frame or mounting elements can be added to the mesh, depending on its size.
The production of welded wire mesh is a delicate process that requires professional equipment. Therefore, it is generally done by specially trained experts.
Usage Areas of Welded Wire Mesh
Security Fence: When used as a security fence, welded wire mesh is highly effective for both individual and industrial use. It is an ideal solution for many high-security areas such as airports, borders, military facilities, prisons, train stations, petroleum refineries, and chemical plants.
Animal Fence: Welded wire mesh is used to keep animals within a fenced area. This type of fence is especially used for strong animals such as cattle and game animals. It can also be used to prevent pets from escaping.
Agricultural Fence: Welded wire mesh is used to mark the boundaries of agricultural land. Agricultural fences help to protect crop harvests by preventing animals from entering agricultural land.
Garden Fence: Welded wire mesh can be used to mark the boundaries of gardens. This type of fence helps to protect plants and other garden products from animals and other harmful agents, ensuring the safety of the garden.
Sports Field Fence: Welded wire mesh is used to border sports fields. It is an ideal solution for many sports fields such as soccer fields, tennis courts, and basketball courts.
School Fence: Welded wire mesh can be used to mark the boundaries of schools and other educational institutions. This type of fence provides a safe environment for students and staff by ensuring their safety.
Welded wire mesh is a versatile fence used for security, protection, and marking of boundaries. It can be used in various applications due to its ability to be used in any area.
What are the types and features of Welded Wire Mesh?
Galvanized Welded Wire Mesh: Galvanized welded wire mesh is produced by coating steel wires with galvanization. This process increases the durability of the wires against rust, corrosion, and other natural factors. Galvanized welded wire mesh is durable and long-lasting.
PVC Coated Welded Wire Mesh: PVC coated welded wire mesh is produced by coating steel wires with PVC material. This process makes the wires more resistant to environmental factors. Additionally, the PVC coating allows the wire mesh to be colorful and offer different color options.
Stainless Steel Welded Wire Mesh: Stainless steel welded wire mesh is produced by welding stainless steel wires. This type of wire mesh is preferred in places that require tight security due to its high durability and rust-resistant feature.
Wire Panel Welded Wire Mesh: Wire panel welded wire mesh is produced by covering the wire mesh with wires instead of welding the wires onto the wire mesh. This type of wire mesh is stronger and more durable.
Barbed Wire Welded Wire Mesh: Barbed wire welded wire mesh is produced by adding sharp barbed wires onto the steel wires. This type of wire mesh is preferred in places that require tight security.
Weave Mesh Welded Wire Mesh: Weave mesh welded wire mesh is produced by weaving the wire mesh. This type of wire mesh is preferred in places with lower security requirements.
Wire Mesh Installation
Firstly, measurements of the wire mesh area should be taken. This step ensures the purchase of the correct amount of wire mesh material.
If the installation area has uneven surfaces such as rocks or hollows, work should be done to level the ground first.
The necessary tools and equipment for installation should be prepared. These tools include wire cutters, pliers, wire mesh hooks, wires, and mounting clips.
The wire mesh rows should be prepared. In this step, the wire mesh rows should be cut according to the distance between walls or poles.
The wire mesh should be placed at the installation point. In this step, wire mesh hooks and pliers can be used.
Wire clips should be used to firmly secure the wire mesh. The clips are mounted on the wire mesh wires and tightly closed to secure the wire mesh.
After installation, all connection points should be checked. All wires should be properly connected and tightly mounted.
Finally, the soil or grass around the installation area should be leveled, and the wire mesh area should be cleaned.
Welded Wire Mesh Prices and Costs
The prices of welded wire mesh vary depending on the quality of materials used, the size of the mesh, the wire diameter, and the difficulty of the installation process. Additionally, there may be variations between suppliers and manufacturers.
The cost of welded wire mesh is usually calculated per square meter. Prices typically range from 30 TL to 150 TL, but these prices may vary depending on factors such as wholesale or discounted pricing for large-scale projects.
The cost of welded wire mesh also varies depending on the size, features, and intended use of the mesh. For example, thicker wire diameters allow for more durable mesh to be made, resulting in higher costs. Additionally, there is a cost associated with the installation of welded wire mesh, which may vary based on factors such as the size of the mesh, the difficulty of the installation process, and labor costs.
When purchasing welded wire mesh, it is important to use quality materials. Using low-quality materials can impact the durability and safety of the mesh. Additionally, using professional equipment and labor for the installation of welded wire mesh is important for the safety and durability of the mesh.
What are the Advantages and Disadvantages of Welded Wire Mesh?
Welded wire mesh has several advantages, but also some disadvantages.
Advantages:
Security: Welded wire mesh provides high security and protection against theft, vandalism, and other unwanted intrusions.
Durability: Welded wire mesh is a long-lasting and durable type of fence. When stainless steel wire is used, the mesh becomes more resistant to rust and corrosion.
Aesthetics: Welded wire mesh is available in various sizes, colors, and designs, and can be customized to blend in with the surroundings.
Maintenance: Welded wire mesh requires low maintenance. When stainless steel wire is used, regular maintenance is not necessary due to the prevention of rust and corrosion.
Environmentally Friendly: Welded wire mesh is a recyclable and environmentally friendly option.
Disadvantages:
Cost: Welded wire mesh can be more expensive compared to other types of fences.
Installation: Welded wire mesh requires skilled labor for installation, and the installation time may be longer compared to other types of fences.
Flexibility: Welded wire mesh is less flexible compared to other types of fences, and customization options may be limited.
Solar Power: Welded wire mesh may not provide a suitable support structure for alternative energy sources such as solar panels or wind turbines.
Visibility: Welded wire mesh may create a visibility barrier in some cases, especially in open areas or scenic locations.